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PLC/HMI connection: signals, alarms & intervals

DropsA Germany

PLC HMI connection to central lubrication

The connection to PLC/HMI increases process reliability and transparency. Here are the tried and tested signals, alarms and strategies for interval control.

  • Digital: Total fault, operation/enable, min. level, pressure switch
  • Analogue: Pressure, flow, temperature (optional)
  • Counting pulses: Stroke sensor progressive distributor

Alarm & notification concept

  • OK/Warning/Alarm per measured value with defined limit values
  • Time window: Start/stop phases and acknowledgment
  • Error texts: clear & user-friendly on the HMI

Interval strategies

  • Fixed interval (time/distance dependent) with adjustment to load/temperature
  • Conditional triggering (when process active / thresholds reached)
  • Trend-based optimization: quantity correction depending on wear indicators

Documentation & traceability

  • History for pressure/stroke/flow with time stamp
  • Log maintenance events, refills & filter changes
  • Export (CSV/PDF) for QA/Service

More: Control & monitoring · Central lubrication · Advice

Frequently asked questions

Which cycle dates are mandatory

Pressure curve, stroke pulses (for progressive), fault and acknowledgment events.

Do I need analog sensors

Yes recommended for trend/early detection; purely binary works, but provides less depth.

Does this fit your plant?

We review your lubrication points, media and intervals and propose a suitable system.

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