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Calculate dosing quantities: lines, medium & temperature (template)

DropsA Germany

Calculate dosage quantities template

The right one dosage quantity decides on lifespan and efficiency. Here is a tried and tested process – plus Template for documentation.

1) Data acquisition

  • List of lubrication points (type, location, manufacturer information)
  • Operating profile (shifts, temperatures, loads)
  • Environment (dust/moisture/hygiene requirements)

2) Medium selection

  • Oil: Viscosity by temperature/speed
  • Grease: NLGI 00-2 depending on dosing element/temperature
  • Optional H1 for areas close to food

3) Distribution principle

Single/dual line for large networks/harsh environments; Progressive for fixed quantities & clear monitoring.

4) Quantity & Interval

  • If manufacturer values are available → accept and check
  • Without data: start conservatively, over Pressure/Stroke/Flow and fine-tune component temperature
  • Adjust intervals to load/temperature

5) Monitoring & fine-tuning

Log trend data (pressure, stroke pulses, flow) in the HMI/PLC; Define limits for OK/Warning/Alarm.

Download: Dosage quantity template (PDF) è Basics: Central lubrication è Help: Contact

Frequently asked questions

Are there guideline values without manufacturer data

Only useful as a starting point. The final setting should always be verified via monitoring/inspection.

How often do you readjust

After commissioning, closely (e.g. weekly), later after trend/inspection.

Does this fit your plant?

We review your lubrication points, media and intervals and propose a suitable system.

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