Calculate dosing quantities: lines, medium & temperature (template)
The right one dosage quantity decides on lifespan and efficiency. Here is a tried and tested process – plus Template for documentation.
1) Data acquisition
- List of lubrication points (type, location, manufacturer information)
- Operating profile (shifts, temperatures, loads)
- Environment (dust/moisture/hygiene requirements)
2) Medium selection
- Oil: Viscosity by temperature/speed
- Grease: NLGI 00-2 depending on dosing element/temperature
- Optional H1 for areas close to food
3) Distribution principle
Single/dual line for large networks/harsh environments; Progressive for fixed quantities & clear monitoring.
4) Quantity & Interval
- If manufacturer values are available → accept and check
- Without data: start conservatively, over Pressure/Stroke/Flow and fine-tune component temperature
- Adjust intervals to load/temperature
5) Monitoring & fine-tuning
Log trend data (pressure, stroke pulses, flow) in the HMI/PLC; Define limits for OK/Warning/Alarm.
Download: Dosage quantity template (PDF) · Basics: Central lubrication · Help: Contact
FAQ
Are there guideline values without manufacturer data?
Only useful as a starting point. The final setting should always be verified via monitoring/inspection.
How often do you readjust?
After commissioning, closely (e.g. weekly), later after trend/inspection.